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Chamfer Depth & Z Offset Calculator

Calculate chamfer depth and Z-axis offset from chamfer width and angle. Essential for CNC chamfer milling, edge breaking, and deburring operations on 3-axis and 5-axis machining centres.

Input Parameters

Results

Chamfer Depth (mm)
Z-axis Offset (mm)
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Chamfer depth and Z offset formula

A chamfer is specified by its width and angle. When programming a chamfer mill, you need the axial depth (how deep the tool goes) and the Z-axis offset from the sharp corner. This calculator converts the chamfer specification into CNC-ready values.

Frequently asked questions

What is the difference between chamfer depth and Z offset?

Chamfer depth is how far the tool plunges axially. Z offset is how far the tool's centreline must move from the sharp edge in Z. For a 45 deg chamfer, depth = Z offset = chamfer width. For steeper angles, the Z offset is larger than the depth.

Can I use a spot drill as a chamfer tool?

Yes, for small chamfers under 2 mm. Spot drills typically have a 90 deg included angle (45 deg per side). For production chamfering, use a dedicated chamfer mill -- it has more flutes, better edge geometry, and produces a cleaner finish.

What feed rate should I use for chamfering?

Use 50-70% of the standard slotting feed rate for the same tool diameter. Chamfer tools engage a small portion of the cutting edge, so chip thinning applies. If the tool has a dedicated chamfer geometry, follow the manufacturer's recommended parameters.

How to use this Chamfer Depth & Z Offset Calculator

Enter the chamfer width (flat-to-flat) and the chamfer angle. The calculator gives the axial depth of cut and the Z-axis offset. Use these values in your CAM chamfer operation or manual G-code programming.

Common mistakes to avoid

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