Drilling, Tapping & Threads

Gun Drill Parameters Calculator

Gun drilling produces deep, straight holes (up to 100× diameter) using high-pressure coolant through the tool. Correct coolant pressure and feed are critical -- too little...

Input Parameters

Results

Coolant Pressure (bar)—
Feed Rate (mm/rev)—
RPM—
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Gun drilling coolant pressure and feed formulas

Gun drilling produces deep, straight holes (up to 100× diameter) using high-pressure coolant through the tool. Correct coolant pressure and feed are critical -- too little pressure and chips pack; too much feed and the drill wanders.

Frequently asked questions

What is the minimum hole depth for gun drilling?

Gun drilling is economical for holes deeper than 10× diameter. For 5-10×D, parabolic-flute carbide drills often perform better with simpler setup. Below 5×D, standard carbide drills are faster and cheaper. The sweet spot for gun drilling is 15-50×D.

How critical is coolant filtration for gun drilling?

Very. Gun drill coolant passages are small (0.5-2 mm) and easily clogged. Use 10-micron or finer filtration. A single chip or contaminant can block the coolant hole and destroy the drill instantly. Many shops dedicate a separate filtration system to their gun drill machine.

What causes gun drill wandering?

Uneven material hardness, incorrect starting bushing alignment, excessive feed, insufficient coolant pressure, and dull drills all cause wandering. The starting bushing must guide the drill within 0.005 mm alignment. A pilot hole helps; pecking at the start helps the drill find its centre.

How to use this Gun Drill Parameters Calculator

Enter the drill diameter and hole depth. The calculator recommends coolant pressure, feed per revolution, and spindle RPM. These are starting values -- adjust based on material, coolant type, and machine capability.

Common mistakes to avoid

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DEEP-HOLE DRILLING? Gun drilling depends on the coolant channels as much as on the geometry, and those are not visible on a catalogue page. See what we check on a deep-hole tool before shipping.

Need gun drills and deep-hole tooling?

Below about 20×D the tool, the coolant pressure and the guide bush all have to agree, or the hole drifts. Send the depth, diameter and material.

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