Drilling, Tapping & Threads

Tap Drill Size Calculator for Metric Threads

Calculate the recommended tap drill diameter from thread major diameter and pitch. Useful for checking metric tapping setups before drilling blind or through holes.

Input Parameters

Results

Tap Drill Diameter (mm)
Decimal Equivalent (in)
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Tap Drill Size formula and how to use it

For production tapping, confirm the drill size against the tap maker chart, material, thread class, and whether the hole is blind or through.

Frequently asked questions

How do I calculate metric tap drill size?

For a basic cutting tap estimate, subtract the pitch from the major diameter. For example, M8 x 1.25 uses about 6.75 mm.

Does thread percentage matter?

Yes. Higher thread percentage increases engagement and torque. Many shop applications use less than 100 percent thread to reduce tap breakage.

Is this for form taps too?

No. Form taps usually need a larger drill than cutting taps because they displace material instead of cutting chips.

How to use this Tap Drill Size calculator

Use this calculator before drilling a hole for a cutting tap, especially when checking metric threads or comparing thread percentage options.

Common mistakes to avoid

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