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Drilling, Tapping & Threads

Countersink Depth Calculator

Get the countersink depth needed for a flat-head screw to sit flush, plus the drill point depth beneath it. Enter head diameter, head thickness and countersink angle.

Input Parameters

Results

Countersink Depth (mm)—
Drill Point Depth (mm)—
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Countersink depth formula

A countersink creates a conical recess for a flat-head fastener to sit flush with or below the surface. The depth depends on the head diameter of the screw and the countersink angle (typically 82 deg for inch fasteners, 90 deg for metric).

Frequently asked questions

Why 82 deg for inch fasteners and 90 deg for metric?

Historical convention. ANSI B18.6.3 specifies 82 deg for inch flat-head screws. ISO 7721 specifies 90 deg for metric. The difference is small enough that many shops use a 90 deg countersink for both -- it slightly undercuts the head but is functionally fine for most applications.

How do I measure countersink depth?

Use a countersink gauge (dial depth gauge with a conical tip) or a Deltronic pin method: place a known-diameter pin in the countersink and measure the height above the surface. Calculate depth from the pin diameter and protrusion. Alternatively, use the screw itself as a go/no-go gauge -- it should sit flush to 0.1 mm below the surface.

Can I use a center drill as a countersink?

Yes, for small screw sizes (under M5 or #10) and light-duty applications. The 60 deg angle of a centre drill differs from standard countersink angles, so the screw head won't seat perfectly. For production, use the correct-angle dedicated countersink tool.

How to use this Countersink Depth Calculator

Enter the countersink diameter (screw head diameter) and the countersink angle. The calculator gives the depth to feed the countersink tool. Add 0.05-0.1 mm for flush seating; add 0.2-0.3 mm for below-flush (for filling or covering).

Common mistakes to avoid

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